Model. Cast. and Die Materials

Applications
- Gold casting, porcelain and porcelain-fused–to metal fabrication procedures
- Orthodontic and pedodontic appliance construction
- Study models for occlusal records

Terms
a. Models-replicas of hard and soft tissues for study of dental symmetry
b. Casts-working replicas of hard and soft tissues for use in the fabrication of appliances or restorations
c. Dies :-  working replicas of one tooth (or a few teeth) used for the fabrication of a restoration
d. Duplicates-second casts prepared from original  casts

Classification by materials

a Models :- (model plaster or orthodontic stone; gypsum product)
b. Stone casts (regular stone; gypsum product)
c. Stone dies (diestone; gypsum product)-may electroplated
d. Epoxy dies (epoxy polymer)-abrasion-resistant dies

Casting Alloys

Applications-inlay, onlay,  crowns, and bridges

Terms

a. Precious-based on valuable elements
b. Noble or immune-corrosion-resistant element or alloy
c. Base or active-corrosion-prone alloy
d. Passive -corrosion resistant because of surface oxide film
e. Karat (24 karat is 100% gold; 18 karat is 75% gold)
f. Fineness (1000 fineness is I00% gold; 500 fineness is 50% gold)

Classification

High-gold alloys are > 75% gold or other noble metals

Type 1-    83% noble metals (e.g., in simple inlays)
Type II-≥78% noble metals (e.g.,in inlays and onlays)
Type IlI-≥75% noble metals (e.g., in crowns and bridges)
Type IV-≥75% noble metals (e.g., in partial dentures)

Medium-gold alloys are 25% to 75% gold or other noble metals

Low-gold alloys are <25% gold or other noble metals

Gold-substitute alloys arc alloys not containing gold

(1) Palladium-silver alloys-passive .because of mixed oxide film
(2) Cobalt-chromium alloys-passive because of Cr203 oxide film
(3) Iron-chromium alloys-passive because of Cr203 oxide film

Titanium alloys are based on 90% to 100% titanium ; passive because of TiO2 oxide film

Components of gold alloys

-    Gold contributes to corrosion resistance
-    Copper contributes to hardness and strength
-    Silver counteracts orange color of copper
-   Palladium increases melting point and hardness
-    Platinum increases melting point
-    Zinc acts as oxygen scavenger during casting

Manipulation

-    Heated to just beyond melting temperature for casting
o    Cooling shrinkage causes substantial contraction

Properties

Physical

-    Electrical and thermal conductors
-   Relatively low coefficient of thermal expansion

Chemical

-    Silver  content affects susceptibility to tarnish
-   Corrosion resistance  is attributable to nobility or passivation

Mechanical

-   High tensile and compressive strengths but relatively weak in thin sections, such as margins, and can be deformed relatively easily
-    Good wear resistance except in contact with Porcelain
 

Acrylic Denture Bases

Use - used to support artificial teeth

Classification
a. PMMA/MMA dough systems
b. PMMA/MMA pour resin systems

1. Components

a. Powder-PMMA polymer, peroxide initiator, and pigments
b. Liquid-MMA monomer, hydroquinone inhibitor, and cross-linking agents

2. Reaction
a. Heat (or chemicals) is used as an accelerator to decompose peroxide into free radicals
b. Free radicals initiate polymerization of MMA into PMMA
c. New PMMA is formed as a matrix around residual PMMA powder particles
d. Linear shrinkage is 5% to 7% of monomer on polymerization

3. Manipulation
a. P/L mixed to form dough or fluid resin to fill mold
b. Mold heated to start and control reaction

Manipulation

Selection

o    Microfilled composites or hybrids for anterior class III, IV, V
o    Hybrids or midifills for posterior class I, II, III, V

Conditioning of enamel and / or dentin

Do not apply fluorides before etching.-->Acid-etch --> Rinse for 20 seconds with water --> Air-dry etched area for 20 seconds but do not desiccate or dehydrate --> Apply bonding agent and polymerize

Mixing (if required)--> mix two pastes for 20 to 30 seconds

o    Self-cured composite-working time is 60 to 120 seconds after mixing
o    Light-cured composite-working time is unlimited (used for most anterior and some posterior composite restorations)
o    Dual-cured composite-working time is > 10 minutes
o    Two-stage cured composite-working time is >5 minutes

Placement

use plastic instrument or syringe --> Light curing --> Cure incrementally in <2 mm thick layers. Use matrix strip where possible to produce smooth surface and contour composite .Postcure to improve hardness
 

PFM Alloys

Applications-substructures for porcelain-fused-to-metal crowns and bridges
 
Classification
o    High-gold alloys
o    Palladium-silver alloys
o    Nickel-chromium alloys

Structure

Composition
o    High-gold alloys are 98% gold. platinum. And palladium
o    Palladium-silver alloys are 50% to 60% palladium and 30 to 40% silver
o    Nickel-chromium alloys are 70% to 80% nickel and 15% chromium with other metals

Manipulation
o    Must have melting temperatures above that of porcelains to be bonded to their surface
o    More difficult to cast (see section on chromium alloys)

Properties - Physical

Except for high-gold alloys, others are less dense alloys
Alloys are designed to have low thermal expansion coefficients that must be matched to the overlying porcelain

Chemical-high-gold alloys are immune, but others passivate

Mechanical-high modulus and hardness
 

COMPOSITE RESINS

Applications / Use

• Anterior restorations for aesthetics (class III, IV, V, cervical erosion abrasion lesions)
• Low-stress posterior restorations (small class I, II)
• Veneers
• Cores for cast restorations
• Cements for porcelain restorations
• Cements for acid-etched Maryland bridges
• Repair systems for composites or porcelains

Polymerization--reaction of small molecules (monomers) into very large molecules (polymers)

Cross-linking-tying together of polymer molecules by chemical reaction between the molecules to produce a continuous three-dimensional network